DHL predicts the end of single-use: Why closed-loop systems are taking over

 DHL Anticipates a Shift Away from Single-Use Packaging as Manufacturers Embrace Closed-Loop Models and Consumers Favor Reusable or Recyclable Options

Source: Manufacturing Digital

Global logistics leader DHL foresees a transformation in sustainable packaging by 2026.

The company encourages businesses to prioritize the use of biodegradable materials and innovative packaging solutions to attract eco-conscious consumers actively seeking greener brands.

DHL predicts that companies will begin to transition away from plastic packaging in 2026, opting for paper-based and biodegradable alternatives.

The firm expects an increase in bio-based materials, such as polylactic acid (PLA)—a compostable plastic derived from cornstarch—as well as mushroom-based packaging grown from mycelium.

These materials may replace plastic in packaging production, boasting improved environmental benefits, as they decompose in composting conditions within a few months.

DHL also advises companies to adopt “lightweighting” in their packaging development, which means using less material while ensuring durability. This can involve utilizing thinner cardboard, alternative folding designs, or newly engineered materials designed for strength. Such intelligent designs could lower shipping costs while reducing emissions during the packaging production process.

Circular Packaging Approaches

Circularity is gaining momentum as packaging producers strive to extend the lifespan of their products and materials.

DHL predicts a decline in single-use packaging, with circular packaging models becoming increasingly popular.

The company suggests that implementing circular packaging—especially through initiatives like deposit return schemes—could encourage customers to make repeat purchases if they have a clear incentive to return the packaging.

Smurfit Westrock stands out as a pioneer in the sustainable packaging industry, adopting a holistic approach to integrate circularity throughout its value chain.

The company’s closed-loop manufacturing model begins with the use of renewable raw materials to create its paper-based packaging solutions.

For example, Smurfit Westrock has developed a paper-based alternative to shrink wrap for bottles, which is both sturdy and effective in protecting and transporting bottles.

The company also produces paper-based punnets for fresh produce that are 100% recyclable, renewable, and biodegradable.

Smart Packaging Technology Expansion

DHL forecasts that 2026 will witness the rise of “smart packaging,” which could aid customers in understanding how to dispose of materials responsibly using QR codes and NFC tags.

One organization showcasing this technology is food and beverage company Danone.

In 2024, Danone began implementing smart packaging on its Silk milk products. The cartons feature a QR code-enhanced How2Recycle Plus label launched by The Recycling Partnership. This label includes a Recycle Check QR code, allowing customers to access localized recycling information.

Danone reports that smart packaging helps its consumers engage in recycling across the U.S., and the company plans to extend this label to its other products.

Katherine Huded, Vice President of Recyclability Solutions at The Recycling Partnership, emphasizes the importance of these advancements.